PPE Monitoring System for Factory Safety

AI & Machine Learning

Project Overview

The client needed a smart factory safety system to make sure workers were always wearing the right Personal Protective Equipment (PPE). With a large workforce spread across different zones, manually checking for helmets, gloves, masks, and other safety gear was slow and unreliable. The goal was to build an AI-powered solution that could track workers across 50+ CCTV cameras, detect missing PPE, and instantly alert supervisors.

Our Contribution

🎯 Built an AI-powered system that can track 50+ CCTV feeds at the same time. 🎯 Designed a real-time monitoring dashboard to keep an eye on worker safety across all zones. 🎯 Trained a deep learning model to accurately recognize helmets, gloves, shoes, masks, vests, goggles, and more.

Our Contribution

🎯 Integrated cloud-based processing for smooth operation, even with high camera loads. 🎯 Set up an instant alert system that notifies supervisors when PPE violations occur. 🎯 Created a reporting tool that helps management track safety compliance over time.

KEY FEATURES

  • Scalable Cloud-Based Monitoring

    Designed to handle high camera loads, the solution uses cloud infrastructure for fast processing and easy expansion across factory zones.

  • Real Time PPE Violation Detection:

    The system keeps constant watch over factory workers through 50+ CCTV feeds, instantly spotting if anyone is missing critical safety gear like helmets, gloves, or masks.

Tool & Technologies

Customer Feedback

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John Doe

Codetic

Results

The system made PPE monitoring fast, accurate, and completely automated. Supervisors no longer had to rely on manual checks, and workers became more consistent in following safety rules. With real-time alerts, cloud-based processing, and full factory coverage, the system made it easy to enforce safety standards, reduce risks, and improve overall workplace safety. It’s now a key tool for factories looking to streamline PPE compliance without extra effort.

Deliverables

Smart CCTV Integration

An AI-powered engine connects to over 50 surveillance cameras to track PPE compliance across all areas in real time.

Custom Dashboard for Safety Teams

A central control panel gives supervisors live updates, alerts, and zone-wise visibility of safety compliance.

AI Model for PPE Detection

A deep learning model trained to accurately detect essential PPE from goggles to safety shoes ensuring nothing gets missed.

Automated Alert & Reporting System

Supervisors receive instant alerts for violations, and management gets detailed compliance reports to track performance and improve safety policies.

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